Small engines used in lawn mowers, generators, pressure washers, tillers, and other outdoor power equipment require proper valve clearance to run efficiently.
Valve clearance, also called valve lash, is the small gap between the valve stem and the rocker arm or tappet when the valve is closed. Maintaining the correct clearance ensures proper engine performance, easy starting, and longer engine life.
Small Engine Valve Clearance Chart
Briggs & Stratton Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| 450E Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 500E Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 550EX Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 625EX Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 675EX Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 725EX Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| 875EX Series | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Quantum Series | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Intek 12 HP | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Intek 17.5 HP | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Professional Series 190cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Vanguard V-Twin 16 HP | 0.004 – 0.006 in | 0.004 – 0.006 in |
| Vanguard V-Twin 23 HP | 0.004 – 0.006 in | 0.004 – 0.006 in |
Honda Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| GX120 | 0.006 in | 0.008 in |
| GX160 | 0.006 in | 0.008 in |
| GX200 | 0.006 in | 0.008 in |
| GX240 | 0.006 in | 0.008 in |
| GX270 | 0.006 in | 0.008 in |
| GX340 | 0.006 in | 0.008 in |
| GX390 | 0.006 in | 0.008 in |
| GX630 | 0.006 in | 0.008 in |
| GX660 | 0.006 in | 0.008 in |
| GX690 | 0.006 in | 0.008 in |
| GC160 | 0.006 in | 0.008 in |
| GCV160 | 0.006 in | 0.008 in |
| GCV170 | 0.006 in | 0.008 in |
| GCV190 | 0.006 in | 0.008 in |
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Kohler Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Courage XT-6 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Courage XT-7 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Courage SV470 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Courage SV480 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Courage SV540 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Courage SV590 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command CH11 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command CH15 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command CH18 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command CH20 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command CH23 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Command PRO CH740 | 0.005 – 0.007 in | 0.007 – 0.009 in |
Kawasaki Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| FR541V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FR600V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FR651V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FR691V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FR730V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FS481V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FS541V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FS600V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FS651V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FX691V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FX730V | 0.004 – 0.006 in | 0.006 – 0.008 in |
| FX801V | 0.004 – 0.006 in | 0.006 – 0.008 in |
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Tecumseh Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| H30 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| H35 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| H50 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| H60 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| HM80 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| HM100 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| OHV110 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| OHV120 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| OHV130 | 0.004 – 0.006 in | 0.008 – 0.010 in |
| OHV140 | 0.004 – 0.006 in | 0.008 – 0.010 in |
Predator Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Predator 79cc | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Predator 173cc | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Predator 212cc | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Predator 301cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Predator 420cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Predator 459cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
Yamaha Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Yamaha MZ175 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Yamaha MZ200 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Yamaha MZ250 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Yamaha MX175 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Yamaha MX200 | 0.004 – 0.006 in | 0.006 – 0.008 in |
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Subaru / Robin Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Robin EX13 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Robin EX17 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Robin EX21 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Robin EX27 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Robin EX30 | 0.004 – 0.006 in | 0.006 – 0.008 in |
Lifan Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Lifan LF152F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Lifan LF168F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Lifan LF168F-2 | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Lifan LF170F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Lifan LF177F | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Lifan LF182F | 0.004 – 0.006 in | 0.006 – 0.008 in |
Loncin Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Loncin G160F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Loncin G200F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Loncin G210F | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Loncin G270F | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Loncin G390F | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Loncin G420F | 0.004 – 0.006 in | 0.006 – 0.008 in |
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Champion Power Equipment Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Champion 196cc | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Champion 224cc | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Champion 301cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Champion 389cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Champion 420cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
Generac Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Generac G-Force 420cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Generac OHVI 410cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Generac OHVI 530cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Generac OHVI 656cc | 0.004 – 0.006 in | 0.006 – 0.008 in |
Onan Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Onan P216 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Onan P218 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Onan P220 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Onan B43G | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Onan B48G | 0.004 – 0.006 in | 0.006 – 0.008 in |
Kubota Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Kubota D722 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Kubota D782 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Kubota D902 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Kubota Z482 | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Kubota WG752 | 0.005 – 0.007 in | 0.007 – 0.009 in |
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Yanmar Small Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Yanmar L48N | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Yanmar L70N | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Yanmar L90N | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Yanmar L100N | 0.005 – 0.007 in | 0.007 – 0.009 in |
| Yanmar L100V | 0.005 – 0.007 in | 0.007 – 0.009 in |
Duromax Engine Valve Clearance
| Engine Model | Intake Valve Clearance | Exhaust Valve Clearance |
|---|---|---|
| Duromax XP196 | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Duromax XP212 | 0.003 – 0.005 in | 0.005 – 0.007 in |
| Duromax XP270 | 0.004 – 0.006 in | 0.006 – 0.008 in |
| Duromax XP440 | 0.004 – 0.006 in | 0.006 – 0.008 in |
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Why Valve Clearance Matters
Proper valve clearance allows the valves to open and close at the correct time during the engine cycle. Small engines operate at high RPM, and even a small difference in valve gap can significantly affect engine performance.
Correct valve lash helps ensure:
- Smooth engine operation
- Proper combustion timing
- Maximum engine power
- Reduced engine noise
- Longer valve and camshaft life
If valve clearance becomes incorrect, the engine may experience several issues.
Common symptoms include:
- Hard starting
- Loss of power
- Engine backfiring
- Excessive valve noise
- Poor fuel efficiency
Routine valve adjustments help prevent these problems.
When to Check Small Engine Valve Clearance
Most manufacturers recommend checking valve clearance after 100 to 300 hours of operation, depending on the engine type and usage conditions.
You should also inspect valve clearance if you notice:
- Difficulty starting the engine
- A tapping or clicking sound from the engine
- Reduced engine performance
- Engine overheating
For equipment like lawn mowers, it is often best to check the valve clearance once per season.
Tools Needed for Valve Clearance Adjustment
To measure and adjust valve clearance on a small engine, you typically need:
- Feeler gauge set
- Socket wrench set
- Screwdriver
- Torque wrench
- Service manual for the engine
A feeler gauge is used to measure the small gap between the valve stem and rocker arm.
Basic Steps to Check Valve Clearance
- Turn off the engine and allow it to cool completely.
- Remove the spark plug to prevent accidental starting.
- Remove the valve cover to access the rocker arms.
- Rotate the engine to Top Dead Center (TDC) on the compression stroke.
- Insert the correct feeler gauge between the valve stem and rocker arm.
- Adjust the clearance until the feeler gauge slides with slight resistance.
- Tighten the adjustment nut and recheck the measurement.
- Reinstall the valve cover and spark plug.
Final Thoughts
The small engine valve clearance chart above provides a helpful reference for many common engines used in lawn mowers, generators, and outdoor equipment. While these values are widely used, always consult the manufacturer’s service manual for your specific engine model to ensure accurate adjustments.
Keeping valve clearance within the recommended range improves engine performance, prevents mechanical damage, and extends the life of your equipment.



